2004 KTM 525 Supermotard

over 1 year ago
Available on
Bay Area Riders Forum
Santa Rosa

2004 525 SX converted to an EXC (Trans, Wire harness, stator, etc) street light kit and clean FL title in hand.
Currently in race trim. Thing is a beast with lots of power.
107.1 street hours on it. Mostly thumping around in the mountains and to and from work.
Located in Cloverdale $3,500
Powder coated Frame, Swing arm, triples, and sub frame.
Powder coating is about 2 years old.
New all ball bearing where installed when reassembled.
Forks resprung for 230lb, shortened 1 inch and has race tech valves installed.
Rear shock is stock SX height and sprung for 230lb rider, has race tech valve and racetech bladder
Fork bleeders
Hotcam cam shaft
Accelerator pump on carb, Cant remember brand
Hot Start Kit - relocated to handlebar for easy access
KTM Hard parts Slipper clutch
Thumper racing oversized water pump
Powder coated stator cover and water pump cover
KTM bling oil cover
KORE 2 piece clutch cover
Full TI Leo Vince Exhaust, with carbon exhaust guard and exhaust slidder
Reusable oil filters
Wheels/ drive train:
Marchesini 16.5 front, brand new Dunlop 125/80/420 soft
Duke II BBS rear, brand new Dunlop Med slick
New iron man rear Sprocket
Beringer 4 pot front caliper
EBC HH pads
Other cool parts:
Step seat
Fluidyne radiator, right side
Orange radiator hoses
Airbox air-ports
Trail tech Speedo, needs magnet in rotor
14mm triples, powder coated black
Air box mod
IMS 3.1 clear gas tank
Back plastics with custom graphics
Scotts damper mount (Keeping the damper)
new Dunlop 125/80/420 Med
new Pirelli SC1 120/70/420 slick
Spare forks with racetech springs, stock springs includes ( right fork seal is bad)
Spare rear shock
Triple clamps, 18 off set
(this was going to be my dirt set up but never got around to buying dirt wheels)
Stock KTM seat
AL skid plate
Carbon fiber skid plate
Front number plate
AMA catch can
Stock SX tank
New billet AL stator cover, Need to run SX flywheel and stator
Assorted front and rear sprockets, some are new
Full top end gasket set
Im sure that Im forgetting some spares, my garage is full of stuff that comes with the bike
The Bad:
Countershaft has small seal leak, did the same thing 4 years ago. Replaced the seal then and just needs be replaced again.

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